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RAPID MIXER GRANULATOR |
| The Rapid Mixer Granulator was developed in close co-operation
with pharmaceutical and chemical industry. With the help of RMG
wet sifting is generally no longer necessary. After the mixing of the
dry components, subsequent wet granulation occurs (without
transfer of dry mixture) producing loose granules in RMG. RMG is
specially designed to meet the GMP requirements of the
pharmaceutical industry. |
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CONTROL PANEL |
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- Control Panel is made up of S. S. sheet metal.
- It is with special feature DISPLAY SYSTEM and
MICROPROCESSOR with member keys.
- Display system consists of indicator lamps for
compressed air supply, main motor, chopper motor, bowl lid limit switch and for closed / open status of discharge valve.
- In case of insufficient compressed air supply
pressure switch contained in the panel will prevent
the machine from starting.
- Limit switch is provided on main bowl lid, and
discharge valve, which will de-energise the system
when the lid is open.
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WORKING PRINCIPLE |
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The RMG working principle is based on 2 decisive factors essential for the mixing systems.
- Spinning close to the bottom of the mixing bowl.
- The impeller sets the entire mixture in a whirling-rising tumbling motion ensuring a
quick and even distribution of all dry components which leads to an even distribution of all dry components which
leads to an even wetting of every granule.
The large lumps occurred during wet mixing
are broken up, by the strategically located
chopping tool rotating at 1440/2880 RPM.
The mix can be discharged with the impeller
running through the outlet located on the
side of the mixing bowl flush to the
bottom. Easy accessibility for cleaning is
guaranteed by the low profile. The mixing
tool is easily removed from the drive shaft providing an unobstructed mixing area which may be cleaned very easily.
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OPTIONS |
PILOT SCALE MODEL
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- Machine can be supplied with FLP electrical.
- PLC can be provided for control panels, which can be
integrated with computer for controlling / recording
various process parameters.
- A. C. variact.
- Dust free feeding system.
- Vacuum drying system.
- Jacketted vessel for heating or cooling.
- Binder solution adding and cleaning in place (CIP) in built.
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MIXING BOWL |
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- Dome shaped processing bowl which directs loose
particles into whirling motion with the help of impeller.
- Impeller consists of 2 full and 2 half solid mixing blades.
- Inclination of the mixing blades accelerates rising and
tumbling motion of the product in the bowl.
- Specially designed chopper blades driven at high speed
gives fast and even granulation, throughout the whole
mass in the product bowl.
- For easy accessibility in cleaning the side discharge
assembly is provided with hinges.
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SPECIAL FEATURES |
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- Unit is designed to meet requirements of GMP.
- Contact Parts can be SS 304 / 316 quality.
- Specially designed control panel with display system and
microprocessor.
- Bowl, lid mixing agitator, discharge housing and all other contact
parts will be of stainless steel.
- All M. S. parts of the machine are cladded / covered with stainless
steel.
- Components of the machine are having easy accessibility for
cleaning.
- All electrical & pneumatic parts are pre-wired to simplify
installation.
- Limit switch is provided on main lid and discharge valve
for safe operation.
- Discharge can be provided on either side to suit clients
requirement.
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| TECHNICAL DATA |
| Model |
RMG-10 |
RMG-25 |
RMG-50 |
RMG-100 |
RMG-150 |
RMG-250 |
RMG-400 |
RMG-600 |
RMG-1000 |
| Gross Volume In |
10 |
25 |
50 |
100 |
150 |
250 |
400 |
600 |
1000 |
| Working Volume in litres |
8 |
20 |
-10 |
80 |
120 |
200 |
320 |
480 |
800 |
| Main Motor In HP |
2/3 |
3/5 |
3/5 |
7.5/10 |
10/15 |
20/30 |
30/40 |
40/50 |
63/85 |
| RPM Dual speed |
750 /1500 |
750 /1500 |
750 /1500 |
750 /1500 |
750 /1500 |
750 /1500 |
750 /1500 |
750/ 1500 |
750/ 1500 |
| Mixing speed |
75/150 |
75/150 |
75/150 |
75/150 |
75/150 |
75/150 |
75 / 150 |
75 / 150 |
75 / 150 |
| Chopper motor |
1/1.5 |
1/2 |
2/3 |
2/3 |
3/5 |
3/5 |
5/7.5 |
5/7.5 |
10 / 15 |
| RPM Dual speed |
1440 /2880 |
1440 /2880 |
1440 /2880 |
1440 /2880 |
1440 /2880 |
1440 /2880 |
1440 /2880 |
1440 / 2880 |
1440 / 2880 |
| Weight In Kgs. |
200 |
900 |
1000 |
1400 |
1500 |
1800 |
2000 |
2500 |
3500 |
| OVERALL DIMENSIONS |
| Length |
1450 |
1440 |
1700 |
2350 |
2400 |
2550 |
2880 |
3100 |
3300 |
| Width |
600 |
1000 |
750 |
1100 |
1430 |
2350 |
2450 |
2690 |
3150 |
| Height |
950 |
1310 |
1400 |
1750 |
2185 |
2050 |
2275 |
2510 |
3035 |
| H -1 |
1060 |
1345 |
1600 |
1900 |
2280 |
2585 |
2960 |
3250 |
3765 |
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